Stab Magazine | The Stab Boardshort Rule Book - with Sam Cottee, Vanguard

SHARK WEEK! The Great Debate Is Now Live

1050 Views

The Stab Boardshort Rule Book – with Sam Cottee, Vanguard

The first rule? The word trunks sounds so much better than boardies. So wordly! So surf! Apart from that little aural aside, we asked a dozen of the world’s best surfwear designers for their take on this, the most precious item, in our summer wardrobe. Scroll down for the answers… STAB: How long have you been designing trunks? As far as jobs go, how is it? SC: Me and my brother have had the label for almost six years and have been designing and producing trunks for the past four years. Designing boardies is dope. Always stoked to get a killer sample back which you’re frothing to run over summer. You like? Detest? What kind of hours do you keep? Designing shapes, details, giving artistic direction on prints and fucking around with washes and new techniques to come up with trunks that are a bit different from your average high-performance microfibre trunk. Me and my brother own the label and design pretty well the entire range so office hours can be pretty long. Anywhere from eight am til seven pm or later if we’re under the pump but we’re happy to do it cause it’s our project. What gives you a thrill in the office? Nailing a print or getting back a sample back that you’re stoked with but the best part of the gig is travel for production development and sales. What are the fundamental rules of trunk design? Fit and quality are King. The rest, I like to break down the barriers a bit by using different materials and washes that you don’t usually see on boardies. Whose trunks, apart from your own, y’diggin? I’m not really into the whole super duper technological boardies so I’d have to say Insight, Vonzipper and Rusty. Do you have a design signature? We have a bit of a vintage signature to our boardies. We separate ourselves by using shorter leg lengths and scoop cuts combined with vintage-inspired prints and washes and cotton-based fabrics with limited logos. Leg lengths: What works? Best sellers for summer were the Another Galaxy boardies which sit just above the knee. The way I like it. What’s popular? We do a retro-inspired shape with a shorter leg length and scoop. We try to keep the prints pretty classic on these or just use a wash. The loggers and alternative surfers seem to like to run this style. What are the advantages and disadvantages of each length? I used to run longer boardies but I always surf in our Fusion boardies now cause they sit just on the knee and don’t feel too baggy, but still have enough leg room to do your thang. Sometimes, you cop a bit of knee rash from the tailpad in the short guys but I’m sure most guys can deal with it. Loggers and guys riding twinnies like the retro boardies cause it vibes with their style and they don’t have to worry about those pesky little tail pads. Do you have a favourite fabric? Cotton canvas and polycotton. I find cotton-based trunks have a more authentic feel and don’t give you as much rash plus they have more a walkshort style about em. The polycotton goes good cause they dry a little faster than canvas. A hypothetical: you’re designing the ultimate pair of trunks, with no cost consideration nor retail concern, what would you make? Woven Kevlar/gold thread trunks with a built-in ball massager. Y’travel for inspiration? Where do you go? I’d start by hitting the vintage stores and markets of LA to capture that old Cali vibe. Down to Peru, Bolivia and Argentina for textiles and print inspiration and then NYC and Tokyo for trends. Why snaps or a string? Always a string. Snaps don’t give you that room to really tighten em up if the surf’s pumping and if you’ve had a few too many beers or a big feed there’s no room to let the ol belly loose. Of all the offshore factories, who makes the best trunks? China? Bangladesh? India? Indonesia? And, if trunks were made in Australian factories, what would be the string, price-wise? I’ve always done my trunks in Indo and have been pretty stoked with the washing and different shit they can do, but if you’re after welded seams and stretch microfibres I’d say that China is the go. If trunks were made in Aussie factories they’d be great quality but they would end up around twice the price because printing and labour costs are that much dearer here. Who or what is the biggest influence in trunk design? Professional surfers. They’re the guys getting in all the shots and giving feedback to the companies. What’s the best pair of trunks you’ve designed that didn’t make it past the sampling stage? There’s only been one pair that we didn’t end up making. Just a knee length with an abstract stonewash and splice panel print. Nuthin too crazy. –Derek Rielly

style // Feb 22, 2016
Words by stab
Reading Time: 3 minutes

The first rule? The word trunks sounds so much better than boardies. So wordly! So surf! Apart from that little aural aside, we asked a dozen of the world’s best surfwear designers for their take on this, the most precious item, in our summer wardrobe. Scroll down for the answers…

STAB: How long have you been designing trunks? As far as jobs go, how is it?
SC: Me and my brother have had the label for almost six years and have been designing and producing trunks for the past four years. Designing boardies is dope. Always stoked to get a killer sample back which you’re frothing to run over summer.

You like? Detest? What kind of hours do you keep? Designing shapes, details, giving artistic direction on prints and fucking around with washes and new techniques to come up with trunks that are a bit different from your average high-performance microfibre trunk. Me and my brother own the label and design pretty well the entire range so office hours can be pretty long. Anywhere from eight am til seven pm or later if we’re under the pump but we’re happy to do it cause it’s our project.

What gives you a thrill in the office? Nailing a print or getting back a sample back that you’re stoked with but the best part of the gig is travel for production development and sales.

What are the fundamental rules of trunk design? Fit and quality are King. The rest, I like to break down the barriers a bit by using different materials and washes that you don’t usually see on boardies.

Whose trunks, apart from your own, y’diggin? I’m not really into the whole super duper technological boardies so I’d have to say Insight, Vonzipper and Rusty.

Do you have a design signature? We have a bit of a vintage signature to our boardies. We separate ourselves by using shorter leg lengths and scoop cuts combined with vintage-inspired prints and washes and cotton-based fabrics with limited logos.

Leg lengths: What works? Best sellers for summer were the Another Galaxy boardies which sit just above the knee. The way I like it.

What’s popular? We do a retro-inspired shape with a shorter leg length and scoop. We try to keep the prints pretty classic on these or just use a wash. The loggers and alternative surfers seem to like to run this style.

What are the advantages and disadvantages of each length? I used to run longer boardies but I always surf in our Fusion boardies now cause they sit just on the knee and don’t feel too baggy, but still have enough leg room to do your thang. Sometimes, you cop a bit of knee rash from the tailpad in the short guys but I’m sure most guys can deal with it. Loggers and guys riding twinnies like the retro boardies cause it vibes with their style and they don’t have to worry about those pesky little tail pads.

Do you have a favourite fabric? Cotton canvas and polycotton. I find cotton-based trunks have a more authentic feel and don’t give you as much rash plus they have more a walkshort style about em. The polycotton goes good cause they dry a little faster than canvas.

A hypothetical: you’re designing the ultimate pair of trunks, with no cost consideration nor retail concern, what would you make? Woven Kevlar/gold thread trunks with a built-in ball massager.

Y’travel for inspiration? Where do you go? I’d start by hitting the vintage stores and markets of LA to capture that old Cali vibe. Down to Peru, Bolivia and Argentina for textiles and print inspiration and then NYC and Tokyo for trends.

Why snaps or a string? Always a string. Snaps don’t give you that room to really tighten em up if the surf’s pumping and if you’ve had a few too many beers or a big feed there’s no room to let the ol belly loose.

Of all the offshore factories, who makes the best trunks? China? Bangladesh? India? Indonesia? And, if trunks were made in Australian factories, what would be the string, price-wise? I’ve always done my trunks in Indo and have been pretty stoked with the washing and different shit they can do, but if you’re after welded seams and stretch microfibres I’d say that China is the go. If trunks were made in Aussie factories they’d be great quality but they would end up around twice the price because printing and labour costs are that much dearer here.

Who or what is the biggest influence in trunk design? Professional surfers. They’re the guys getting in all the shots and giving feedback to the companies.

What’s the best pair of trunks you’ve designed that didn’t make it past the sampling stage? There’s only been one pair that we didn’t end up making. Just a knee length with an abstract stonewash and splice panel print. Nuthin too crazy. –Derek Rielly

Comments

Comments are a Stab Premium feature. Gotta join to talk shop.

Already a member? Sign In

Want to join? Sign Up

Advertisement

Most Recent

What’s Coming To Stab Premium 

The hard drive-release pipeline for the next five months.

Jul 28, 2026

2026 Surf100 Challenge Series Presented By Pacifico, Episode 05

As cold and as perfect as waves in the US get.

Jul 27, 2026

From The Championship Tour To Louis Vuitton | Mikey February | StabMic Ep. 24

Did LV rip off Vans?

Jul 27, 2026

The Great Shark Debate: To Cull or Not to Cull? 

Dr Michael Mehmet vs Fred Pawle.

Jul 26, 2026

Rasta’s Shark Theory

Return to your animal, trust your instincts.

Jul 25, 2026

How To Shark-Proof Your Next Surf*

Shark policy aside, what tech, gadgets and gear can actually keep you safe?

Jul 25, 2026

Good Luck Killing The US Open

A preview of the 2026 US Open of Surfing at Huntington Beach.

Jul 24, 2026

Mateus Herdy Heads Home

A profile on the Florianopolin CT rookie, his rich orbit of influences, and Yago Dora’s…

Jul 24, 2026

Response: A Shark Cull Won’t Make Our Beaches Safer

Science over sensationalism.

Jul 23, 2026

Op-ed: Why Australia Needs More Shark Nets

An unapologetic take on the need for safer lineups.

Jul 23, 2026

How Reunion Island Survived Shark Purgatory

With more shark attacks per capita than anywhere else on Earth, it's taken millions to…

Jul 22, 2026

Introducing EAST’s First Goofyfoot Test Pilot: Harry Bryant

“My life’s already a board test.”

Jul 22, 2026

The Trauma Gap: Surviving vs Seeing Shark Attacks

Three witnesses recall the incidents that changed them.

Jul 21, 2026

Are There More Great Whites In California Than Ever Before?

A firsthand shark attack story, a conversation with two researchers, and how to avoid becoming…

Jul 20, 2026

Australian Oil & Gas Co. Wants To Destroy A World-Class Reef

Does that make you mad? Good. Here's how you can save Scott Reef:

Jul 20, 2026

Welcome To Stab’s Shark Week

An editorial week dedicated to the large cartilaginous fish we share lineups with.

Jul 20, 2026

What, You Haven’t Heard Of Weslley ‘King’ Dantas?

The 28-year-old has beaten loan sharks, empty bank accounts, and unmet potential to stage his…

Jul 19, 2026

Kinda Pumping: Cole Houshmand And Teresa Bonvalot Win ‘Plan B’ Ballito Pro

The sorting hat for the 2027 CT season begins its dirty work in South Africa.

Jul 18, 2026
Advertisement