Stab Magazine | The World's First Zero-Waste Surfboard Factory Just Opened

Live Now — Episode 2 Of Surf100 Challenge Series Presented By Pacifico

635 Views

The World’s First Zero-Waste Surfboard Factory Just Opened

Just say no to foam dust.

news // Sep 3, 2019
Words by Stab
Reading Time: 2 minutes

Foam dust. Where does it go? 

For all of the thousands and thousands of surfboards that are cut in a CNC shaping machine every year tons of foam dust goes into the atmosphere, landfills, shapers’ nostrils, et al. 

But board builder Ryan Harris and Earth Technologies are about solutions, and they’ve just launched the first zero-waste, eco-friendly surfboard and paddleboard cutting service. Based in Torrence, California, everything from the foam dust to the off-cuts are captured and recycled.

Developing programs for both EPS and polyurethane blanks, as they explain it:

In a traditional CNC surfboard cutting business, the foam off-cuts and foam dust typically end up in a landfill. Earth Technologies will continue its commitment to Zero Landfill Manufacturing through its zero-waste system and a partnership with Sustainable Surf and Marko Foam to recycle and re-purpose all foam scrap and off-cuts through their Waste to Waves program.”

Dedicated to crafting the most sustainable surfboards possible, Earth Technologies was launched in 2010. Harris not only heads up the company but is also a shaper that largely services L.A’s South Bay scene. He was also one of the guys that sprung into action last year when the Malibu fires were raging. 

“The foam dust will go through a densification process, so it will densify it with all of the other off-cuts and it will all be 100 percent recycled,” Harris says. “It’s awesome.”

Because there’s no easy way to say for sure that this is the “world’s first” surfboard cutting factory,” Ryan confirmed that, as far as he knew, Earth Technologies’ facility was one of a kind. 

It only took 50 years of making surfboards out of foam for somebody to figure out what to do with the dust. For those board makers in Southern California looking for a little CNC production love, hit up Ryan and the crew. They’ve got their eco-operation dialed. 

Comments

Comments are a Stab Premium feature. Gotta join to talk shop.

Already a member? Sign In

Want to join? Sign Up

Advertisement

Most Recent

Poor Goofy Foots 

Data shows that the world is stacked against goofs — they even make 15% less money than…

Jul 1, 2025

Britain’s First Wavepool Has Closed — What Really Happened?

Bankruptcy, social media hackings, debts unpaid — and yet, reopening looms.

Jul 1, 2025

Watch: Was Matt Meola’s Air Actually Better Than Hughie’s?

Watch the full Swatch Nines highlight reel and decide.

Jun 30, 2025

Houshmand Bludgeons Field To Win Second CT — Molly Picklum Tastes Blood, Snatches World #1 In Brazil

You can't argue with big surfing — that's Saquarema wrapped.

Jun 29, 2025

37 Years Old And World #1 — What’s Changed For Jordy Smith?

On rediscovering decades old surfboard templates, having a personality on the CT, and why this…

Jun 27, 2025

Tom Lowe Stars in ‘Let Me Live’

The wild, improbable ascent of Britain’s best big-wave surfer.

Jun 27, 2025

Saq Wrap: Italo Celebrates Mid-Heat, Griff Drops A Freestyle, Jordy + Yago Continue BBQing 20-YOs

Top seeds sow ruin, Final 5 starts to crystallize.

Jun 27, 2025

Surf100 Challenge Series Presented By Pacifico: Episode 2

Our seven surviving surfers confront an oddly large California beach break.

Jun 26, 2025

SEOTY: The ‘Once-In-A-Decade’ Caribbean Swell That Kelly Slater Passed On

Michael Dunphy stars in Jimmicane's 'Blue Veil'

Jun 25, 2025

Who Owns Bingin? Legal Fight To Stop Demolition Begins

Eviction notices served for all businesses built on state land.

Jun 25, 2025

Tony Hawk Just Named Hughie Vaughan’s Internet-Breaking Air Because… No One Else Can

89% of our IG poll respondents claimed the 'stale fish flipper' was the best air…

Jun 25, 2025

German Surfers: AN INVESTIGATION

Truth is the light by which the world can see. 

Jun 24, 2025

“I Lost Everything I’ve Ever Owned, But This Board Came Back”

One month after the LA wildfires, a surfboard washed ashore.

Jun 24, 2025

Shock Therapy: World 1 & 2 Eliminated Early In Saquarema

Gabriela Bryan and Caity Simmers fall victim on Day 1 of the Vivo Rio Pro.

Jun 22, 2025

German University Surf Contest Derails After Local Pushes Competitor Off Wave

The story behind the shove, and why wave-rental politics turned physical in Seignosse.

Jun 22, 2025

An Accidental 90-Minute Chat With Caity Simmers

A Stab Interview on life, individuality, and chimpanzee research initiatives.

Jun 21, 2025

No Tears In Saquarema

Can anyone other than Italo, Filipe or Yago win the Vivo Rio Pro?

Jun 20, 2025

Why Is One Of The World’s Longest Lefts Being Bulldozed?

Pavones residents displaced as excavators move in.

Jun 19, 2025
Advertisement